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Welcome to Aayas Global LLP

Manufacturing

Manufacturing Excellence at Aayas

Integrated Infrastructure. Engineered Precision. Scalable Production.
At Aayas Global LLP, our manufacturing facility in Mahape MIDC, Navi Mumbai, is dedicated to producing precision-engineered cold drawn bright bars. We achieve this through a fully integrated process, from raw material conversion to final surface finishing. Every step is optimized for accuracy, repeatability, and efficiency, enabling us to confidently meet both custom and high-volume requirements.

Core Manufacturing Capabilities

  • Drawing

    Drawing

    • German Shumag Combined Drawing Machines
    • Precision up to h8/h9/h11 tolerances
    • Draw bench capacity: up to 80 mm diameter
  • Heat Treatment

    Heat Treatment

    • 3 PID-controlled box-type furnaces
    • Max temperature: 1200°C
    • Max charge weight: 2500 kg
    • Oil & water quenching tanks (20,000 litres)
    • Controlled quench delay: 1 minute
  • Surface Treatment

    Surface Treatment & Quality Testing

    • Shot blasting for descaling coils and bars
    • Belt polishing for hex & round profiles
    • Chamfering for end finishing
    • Hardness testing: Vickers and Brinell
  • Material Handling

    Material Handling

    • EOT cranes (10T, 5T, 3T)
    • Charging machines for heavy stock movement
    • Automated lifting & handling systems
Drawing

Drawing

  • German Shumag Combined Drawing Machines
  • Precision up to h8/h9/h11 tolerances
  • Draw bench capacity: up to 80 mm diameter
Heat Treatment

Heat Treatment

  • 3 PID-controlled box-type furnaces
  • Max temperature: 1200°C
  • Max charge weight: 2500 kg
  • Oil & water quenching tanks (20,000 litres)
  • Controlled quench delay: 1 minute
Surface Treatment

Surface Treatment & Quality Testing

  • Shot blasting for descaling coils and bars
  • Belt polishing for hex & round profiles
  • Chamfering for end finishing
  • Hardness testing: Vickers and Brinell
Material Handling

Material Handling

  • EOT cranes (10T, 5T, 3T)
  • Charging machines for heavy stock movement
  • Automated lifting & handling systems

Infrastructure & Support Systems


  • Key Machinery

    Key Machinery

    • Shumag Drawing Machines (Germany)
    • Turk Head Mill (Italy)
    • Belt Polishing Units – Hex & Round (Grind Master)
    • Time-temperature recorders (6-point)
    • Dual thermocouple integration in all furnaces
  • Support Infrastructure

    Support Infrastructure

    • 30 KVA diesel generator for power backup
    • Advanced straightening machines
    • Automated material charging units
Key Machinery

Key Machinery

  • Shumag Drawing Machines (Germany)
  • Turk Head Mill (Italy)
  • Belt Polishing Units – Hex & Round (Grind Master)
  • Time-temperature recorders (6-point)
  • Dual thermocouple integration in all furnaces
Support Infrastructure

Support Infrastructure

  • 30 KVA diesel generator for power backup
  • Advanced straightening machines
  • Automated material charging units

Built for Scale and Flexibility

Our modular facility layout supports both custom batch production and large-scale manufacturing, with room for future expansion. Whether you're a trader, OEM, or global distributor, Aayas delivers with speed, scale, and precision.